I thought I might start off a couple of articles portraying our top 3 projects for the areas of firstly Covacrete Decorative Resurfacing, which this article will entail, then following in a day or so out top 3 concrete projects.
The main reason why each entry has been chosen for each category is the level of satisfaction that I personally received from that particular project. Each entry will have an outline of the project and what was involved, plus a detailed walk through of the thought process behind the end designs, plus also during their installation to keep things on track.
So without further ado, please find below our top 3 Decorative Concrete Resurfacing projects.
Swirl and Patch Resurfacing at Robina
I’ve chosen this project to be first up due to the final result achieved for a complete freehand project. When in talks initially with our client, they were unsure exactly in what direction they wanted to head. After presenting them with many different options, I presented to them what we have done previously with sandstone mock finishing, but with a custom edge. Our clients property backed onto a lake and their pool area was quite pretty, so we had the vision of creating a watery feel to the entire surrounds and driveway.
I asked my client for a little faith in the design and advised them roughly of what the actual outcome would be, of which they were excited about. The existing concrete was exposed aggregate concrete right throughout, which of course had to be based with modified covacrete to create a nice smooth finish to the concrete surface for us to apply the pretty stuff. After completing this and repairing the areas that needed repairing we were set to complete the spray.
Standing back on each section and taping large triangular sections of the concrete surface, trying to get all the odd corners and angles to blend into each other to appear as one large piece of concrete all working together in harmony. We then proceeded with the two main coats of our main colour.
From here the tricky part began. With this finish process each section needs to be blocked off from the individual section that you are applying the patterning too. This alone is a time restricted process, especially when trying to keep everything clean from over spray. We proceeded to apply our swirls firstly to the entire area, standing back after each section was applied looking for a visual contrast of where to apply the next swirling.
After moving through the entire swirling process, we then return to block off each section to apply some light spray patching to the corners and randomly throughout the remaining triangle areas. As always with this process there was some drips and over sprays, so finally we finished off returning with our main colour to patch up the mistakes, then finally finish the project off with 2 coats of sealer.
I really loved this project due to us having a set plan of attack on what we foresaw the outcome to be like, along with hitting the mark at the end for a beautiful, ocean feel to our clients pool surrounds and driveway.
Custom Resurfacing Monterey Keys
Location: Monterey Keys
Second on our top 3 list is the recent concrete resurfacing project at Monterey Keys. Upon quoting this job we were presented with a tile base that was all cracked up and looked pretty bad. We got a lot of satisfaction from this project because removing tiles and grinding back tile glue is always a bit of a nightmare and more often than not, a real bugger to lift the tiles up.
With only a limited amount of whinging, I decided to bring in a fellow concreter who has a dingo digger, using him to pick all the broken tiles up for us after we’d jack hammered them up from the concrete. I have to say this is the first time I’ve used this method, typically just relying on manual labour to get the job completed. Guess what? It worked a treat. 120sqm of tiles jack hammered up and removed from site in roughly half a days work, not bad if I say so myself.
Next was the floor grinding of the tile glue to reveal the concrete surface to bond to with our resurfacing products. After spending basically a full day grinding, we had removed 150kg~ of tile glue from the surface, which was all swept up into a tarp and removed from site in a big dusty mesh everywhere (of which we cleaned up nicely of course).
Our client was after something unique and different from the every day grind of all the other covacrete finishes up their street, so we decided to put together a 3 colour design with large taped out areas attempting to blend both the wide driveway and pathway together whilst seamlessly blending with the house.
As you can see from the photos everything matched nearly perfectly, from the colours to the angles and how it all blended together. This was another project where our clients gave us some leeway with the design and succeeded with flying colours (no pun intended).
Contemporary Resurfacing Nerang
Last but not least of our top 3 is a project we completed in Nerang a year or so ago. I’ve chosen this project not only for the outcome which is very fitting, but again also because our client gave us some leeway with the design choice and let us work out magic.
This was another project where upon quoting the project it kind of made us twitch a bit with what had previously been completed by the previous owners of the property. I discussed with our client the options that we had and upon handing over the price, advised that it’ll be a challenge, but we’re up for the task.
The previous owner had done things on the cheap. At one stage it had had other sections added that needed to be removed and replaced, also leaving one of these sections out for a new garden area. The existing concrete had also been painted with I’m sure what seemed at the time a great coloured finish, only to then be repainted by the same owner again without removing the first coating of paint. The second topping clearly wasn’t up to their standards, so guess what? A third coating of a different design was applied as well, again without the removing the previous two coatings……..which didn’t work out either. You’d think after failing twice previously you’d give up the ghost and try something different? Well at least the new owners (our clients), had enough brains to change what wasn’t working.
We set about with our floor and hand grinders for two days removing all the layers of paint from the surface, then followed that with a heavy acid wash and crack repairing, all ready for our coatings to be applied.
After base coating we then taped down a 100mm border around the perimeter, with inserts going approximately 2/3rds along from the sides into the driveway following the control joints that were existing. We then taped these borders into a tile pattern 300mm long and sprayed these sections openly with our darker colouring.
From here each of these borders and inserts were taped off so the main surfacing spray did not go onto them, which of course is relatively time consuming, but nothing we don’t have the technology for.
From here we applied our main coating, followed by 2 flecks to add some depth to the project, then removed all the taping to reveal a really sharp, textured contemporary feel to the property matching the newly rendered walls.
As you might be able to tell, we take a great deal of pride in our decorative concrete resurfacing projects. To us they’re not just another paycheque, rather an opportunity to tickle our creative brains and create something new, from old.